Rapid Tooling is the result of the unison of Rapid Prototyping techniques with conventional tooling practices in order to produce a mold quickly.

What is Sheet Metal Prototyping? How it is used in Industrial Field?

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Sheet Metal Prototyping

There are no two thoughts about the fact that only finest quality materials create a superior quality product. This is why stamping and fabricate sheet metal is done using the top-class material as per the needs and demands of the clients. Be your requirement of any thickness, any tolerance, any quantity, ferrous and non-ferrous materials of all types and sizes are brought to use in order to create the product you desire.

It is considered that it is through sheet metal prototyping, you can bring your ideas to life – the concepts are transformed into custom prototype parts. This allows a company to build on the success of the initial prototype models.

Moreover, sheet metal prototyping involves extremely advanced metal punching, contouring, and forming. The most common gage materials that are used are Aluminium, S.S., Galvanized, Copper, Brass, to list a few.

In case you are looking for a company that holds finesse to take up your requirement, get in touch with the experts at 3epd who brilliantly fulfil client needs. In regards to sheet metal prototyping, they reduce scrap by the means of intelligent nesting thereby reducing product costs drastically. Moreover, generation of flat patterns quickly, accurately, and then optimising it to reduce costs that are caused by rework, it turns out to be a cost effective method. To top it up, the use of 3D models speed-up the design of sheet metal parts.

After rapidly developing a prototype faithful to your design, a diagnostic series of iterations happen so as to discover how the hefty process for your product can be optimised. For high-volume orders, the process is streamlined by offering bridge services while dedicated tooling is being completed.

Use in Industrial Field

Since requirements in the industry change on daily basis – what you needed yesterday may not be what you would require tomorrow, which is why prototype fabrication, production, short-run, low-volume, and high-volume orders are met through mechanised process.

The technology powering these production processes ascertains that needs and specifications unique to an industry are easily adapted to the fullest satisfaction. Since there is a huge difference between a metal stamping found in an automobile and an enclosure that apparently encases an electrocardiograph, there is a need of prototyping in order to custom tailor the products. Hence, the processes are also customised to fit every order that is received.

However, for industry insiders, there are numerous intricacies and options surrounding the rapid production of dimensionally accurate sheet metal parts. This indeed makes it hard to approach it. Thus, there is a need of helpful and highly trained team of experts who should not waste their client’s time with guesswork and suggest a right approach to go about it. Whether it’s Prototype Sheet Metal, Precision Sheet Metal Fabrication, Prototype Stamping, Metal Stamping, soft tooling or hard tooling, one part or several, the experts should know what would meet your requirement.

One such company is 3epd. At 3epd, their team of experts ensures that you get quality products at pocket friendly rates. Contact them today!

What is Rapid Tooling and what are its advantages?

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Rapid Tooling is the result of the unison of Rapid Prototyping techniques with conventional tooling practices in order to produce a mold quickly. This process, as well, is used to prepare parts of a functional model from CAD data in less time and at a lower cost. The cost is low in comparison to the traditional machining methods. To be precise, Rapid Tooling can serve as a channel to production injection molded parts.

Either, Rapid Tooling brings to use a Rapid Prototyping model as a pattern, or uses the Rapid Prototyping services directly so as to fabricate a tool for a limited quantities of prototypes. As it cannot be denied that expensive tooling cost is fair only if the volume of production is high. Actually the way to produce tooling quicker and in a cost effective manner where small manufacturing quantity is concerned, Rapid Tooling comes as a resort.

There always is a need for some intermediate tooling to produce a small quantity of prototypes or functional tests during the product development cycle. These small volumes are used for marketing samples, evaluation purposes, and as production process design. Thus, Rapid Tooling has become all the more important to manufacturing industry.

There are several advantages of Rapid Tooling, comprising:

  • Tooling time is much shorter than for a conventional tool
  • Tooling cost is much less than for a conventional tool

However, the main challenge that generally is faced in the case of rapid tooling is the tool life. The tool life is less than that of conventional tools and tolerances happen to be wider than that of conventional tools.

Advantages of Rapid Tooling

  • Rapid tooling is the process of building core and cavity inserts as a product of rapid prototyping technology. This process has got a number of merits including
  • the product is brought into the market earlier than the scheduled time
  • people can get the products at a lower price as compared to the price when products are mass produced using injection tools
  • it facilitates the production of various products in a wider range of materials
  • it lowers the time and cost of the product manufacture
  • Rapid tooling is mainly used for specific small quantity needs including prototyping
  • It may as well be used for troubleshooting existing problems
  • Rapid tooling is being used these days to create molds for commercial operations since the time lag is so short between start to finish

Moreover, alternate methods require precious time and resources, thus, rapid tooling serves as a quicker way to produce the required products. This allows companies to quickly produce commercial products with the benefits of rapid prototyping.

Additional benefits

Rapid tooling provides the customization necessary for personal applications, having refrained from tedious trial and error measurements. It involves putting design through a CAD program, wherein a personal custom mold can be created to fix the problem.

It is the staff that is employed who determines the type of rapid tooling materials to produce driven by the availability and demand of the client.

The staffs at 3epd is well equipped to handle your Rapid Tooling requirements. Get in touch with them today!